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Process engineering services

Conceptual engineering and feasibility studies

  • Screening of overall chemical reactions and production pathways
  • Alternatives identification
  • Identification and evaluation of licensed technologies
  • Block flow diagrams and major equipment identification
  • Preliminary capital costs estimates

Basic engineering / FEED

  • Process design basis
  • Preliminary process flow diagrams (PFDs)
  • Mass and energy balances
  • Process modelling and process simulations
  • Major equipment list with conditions of service
  • Preliminary specifications of raw materials and utility requirements
  • Process risk analysis

Detailed engineering

  • Detailed specifications of raw materials, products and utilities
  • Requirements to plant capacity / productivity, analysis of regulatory requirements
  • Detailed mass and energy balances
  • Final process flow diagrams (PFDs)
  • Process descriptions
  • Utility balances and utility flow diagrams
  • Piping and Instrumentation Diagrams (P&IDs)
  • Process control descriptions
  • Process control diagrams
  • Lists of equipment and instruments
  • Process level specifications of equipment
  • Specifications of instruments
  • Material selection diagrams
  • Hydraulic design and calculations
  • Specifications of pipelines
  • Relief device sizing and flare system design
  • Equipment layout drawings
  • General arrangement drawings
  • 3D models of plants
  • Tie-in list
  • Development of process manuals and operating procedures
  • Product sampling / testing plan

Operations support services

  • Process evaluations, modernizations, troubleshooting, debottlenecking
  • Scale-up, upgrade and performance increase of the production chain
  • Process modeling and optimization using software tools
  • Upgrade and modernization of heating / cooling systems
  • Control system startup / tuning / optimization
  • Assistance at commissioning and startup
  • Development of operating procedures and process documentation

Process safety management

  • Process hazard analysis (PHA)
  • Resolving / engineering / implementing PHA recommendations
  • Layer of protection analysis (LOPA)
  • Safety integrity level (SIL) analysis
  • Hazard and operability studies (HAZOP)
  • Independent process safety audits
  • Design of safety systems (interlocks, detection, suppression, utility and containment)
  • Development of occupational safety programs
  • Flare and relief systems design and evaluations
  • Chemical compatibility analysis

Environment protection services

  • Environmental risk management
  • Evaluation of operating procedures for EPA or national environmental standards compliance
  • Upgrade and modernization of exhaust air treatment systems
  • Upgrade and modernization of waste and water treatment systems
Industries
Inorganic chemicals Oil / gas processing and transportation
Hydrometalurgy and mineral processing Petrochemical industry
Semiconductors and photovoltaics Basic organic chemicals
Industrial solid waste recycling Polymers and composite materials
Wastewater treatment Fine organic synthesis and APIs
Exhaust air and exhaust gas cleaning Extraction of components from biomass
Hydrogen energy Thermal processing in food industry
Research and pilot plants Biofuel and alternative energies
Process design
Simulation of chemical reactions, thermal processes and mass transfer
Absorption Filtration
Adsorption Flocculation
Biosynthesis Flotation
Catalytic reactions Fluidized bed
Chemical synthesis Fractioning
Chromatography Gas phase synthesis
Coking Heat exchange
Cracking Ion exchange
Crystallization Membrane separation
Dissolution Organic electrosynthesis
Distillation Polymerization
Drying Pyrolysis
Electrolysis Rectification
Evaporation Stripping
Extraction Sedimentation
Fermentation Solid phase synthesis
Equipment design
Sizing, development and design of process equipment and production units
Chemical reactors Plug flow reactors
Columns and towers Catalytic reactors
Distillation units Bioreactors
Rectification units Fermentation vessels
Adsorption units Mixing vessels and storage tanks
Extraction units Heat exchangers
Phase separators Heating units
Evaporators Cooling systems
Crystallizers Ovens and furnaces
Vacuum and pressure filters Scrubbers
Centrifuges Cyclones
Dryers Pumps and compressors
Ion exchange units Pipelines and terminals
Process chromatography systems Relief and safety valves

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