CPC solutions - STOPROCESS

Centrifugal partition chromatography: equipment and solutions

What is CPC?

Centrifugal partition chromatography – CPC – is a separation technique utilizing the different partition coefficients of compounds between two immiscible liquids. CPC uses the physics of traditional liquid-liquid extraction but gives the results typical for adsorption chromatography as peaks and fractions.

CPC does not necessarily replace the traditional extraction or chromatography but is a very good economical alternative solution for crude separation of the mixture into several fractions. It can also be a viable option when the sensitive material reacts with solid stationary phases like silica and the only solution is liquid-liquid technique.

CPC physical basics

CPC does not use silica or any other solid sorbents, while the stationary phase is always a liquid. The stationary phase is retained within the separation cell by a strong centrifugal force, and mobile phase is constantly pumped through the stationary phase. During the separation process, the compounds are distributed between the stationary and mobile phase in accordance with their partition coefficients. The compounds with lower partition coefficients are eluted first followed by the other compounds with higher partition coefficients.

Technically, the extraction takes place inside small chambers (called “cells”) connected in series, which can be corresponded to classical chromatography columns connected one after the other. To ensure the retention of the stationary phase, the cells are mounted on the constantly spinning rotor. The centrifugal force ensures the phase border between the liquids with different density and helps the stationary phase not to be mixed and/or pumped out with the mobile phase.

The solvents coming out of the CPC are continuously analyzed and a chromatogram is compiled in real-time for monitoring using a UV‑VIS detector. Other methods (refractive index, conductivity, light scattering, optical rotation) can be considered for detection. Based on the chromatogram, the output is fractionated into several collecting vessels.

Very important conditions for the successful CPC separation are:

stationary and mobile phase should be immiscible liquids, for example:
hexane and water, heptane and methanol, hexane and acetonitrile
the separated components should have a good solubility in one phase and limited (but not zero) solubility in other phase

CPC instruments and equipment

The components of the typical CPC system are almost the same as components of preparative HPLC but the separation column is replaced by the CPC unit. The complete CPC system includes:

Pilot scale CPC

Quaternary gradient HPLC pump: channel 1 = mobile phase, channel 2 = stationary phase, channel 3 = mixture
CPC unit
Detector
Fraction collector
PC with software

Industrial CPC

Solvent box with 4-way gradient valve and built-in PC (compliant software pre-installed)
Preparative scale quaternary piston pump
CPC unit
Detector
10-position fractionation valve (fraction vessels are optional)
Electrical control cabinet

Key advantages

No expensive and sensitive silica
The CPC technique does not require any silica since it only uses liquids as the stationary phase.

No need of ultra-pure solvents
While the traditional preparative chromatography is very sensitive to the impurities of the mobile phase, the CPC may use the standard industrial/technical grade solvents instead of HPLC grade ones.

Short cycle time
Compared to traditional preparative chromatography, the retention times are shorter when using CPC. As a result, more material can be separated within the same time.

Easy recycling and environmental efficiency
Both the mobile and the stationary phase can be recycled up to 95 %.

No problem with highly viscous media
The highly viscous liquids are easily pumped through the liquid stationary phase, resulting no such high backpressure as with solid sorbents.

Easy scale-up
Normally, the other chromatographic techniques require a lot of parameters to be considered when scaling up the separation (column diameter, column length, particle size, pressure, flow rate etc.). Instead, the scale-up of a CPC method requires just the proportional increase of the stationary phase volume and mobile phase flow rate.

Applications

CPC is not the substitution, but a very good alternative to other chromatographic techniques. CPC is a perfect tool for the tasks where the traditional preparative chromatography consumes a lot of solvent and expensive silica or has the risk of irreversible damage to the sensitive input material.

CPC is excellent for:

crude separation of components after chemical synthesis
crude separation of components after solid-liquid extraction (for example, production of natural extracts)
removal of complex matrices
concentration increase of target compounds

Pharmaceutical applications

Isolation of an antibiotic oligopeptide
Polishing of an anticancer API
Isolation of mitragynine
Isolation of plasma proteins
Polishing of a steroid API
Isolation of digoxin from a natural extract
Preparative separation of diastereomers
Isolation of 10 DAB-III

Cosmetics and fragrances

Preparative separation of epimer diterpenes without chiral additives/selectors

Food and beverages

Separation of vitamin E isomers
Preparative separation of ecdysteroids
Purification of quercetin glycosides

CPC solutions of RotaChrom

rCPC

Pilot-scale CPC platform

To execute pilot‑scale purification tasks within a laboratory environment
Ideal for all batch sizes, smaller or larger, or campaign type of research work, and continuous batch production
User‑friendly operation
Integrated solvent system
Available for pharma GMP environment and in URS‑compliant equipment design

2,000 mL
100 individual cells
Loading capacity: up to 150 g
Usual runtime: 18 … 35 minutes
Nominal flow rate: 250 mL/min
Throughput: up to 2 kg/day
Continuous batch operation

GMP rCPC

GMP‑compliant pilot‑scale CPC platform

GMP‑compliant pilot‑scale CPC platform
Designed to adhere to pharma GMP regulations
Can be used for API‑grade compound production and pilot‑scale purification, as well as for research tasks in a pharmaceutical environment
Comes with material certification and traceability for all parts
Own cleaning validation and cleaning process
Every aspect of the unit is tailored and executed exactly to the User Requirement Specifications (URS)

21 CFR Part 11 software
2,000 mL
Loading capacity: up to 150 g
Usual runtime: 18 … 35 minutes
Nominal flow rate: 250 mL/min
Throughput: up to 2 kg/day
Robust and reliable

Continuous CPC

Pilot‑scale continuous operation CPC

Purification and polishing solution for difficult matrices, where the difference between individual constituents is negligible
Enhances the resolving power and further reduces the relative cost of consumables using two rotors working hand‑in‑hand under a single control unit
Enables a simulated-moving-bed type of chromatographic solution without a delicate and complicated fluid system

2,000 … 12,000 mL
Interchangeable rotors
Dual rotor design
Continuous injection
Increased throughput
Higher resolution
One control unit for both rotors

iCPC

Industrial‑scale CPC platform

Largest serialized CPC instrument in the world, designed for industrial‑scale purification projects
The most cost‑effective industrial‑scale chromatography platform available on the market
Capacity to process hundreds of kilograms of crude input material per month
Controlled by a PLC unit, which enables system finetuning and the aligned functioning of multiple devices

20,000 mL
75 individual cells
Loading capacity: up to 1.2 kg
Usual runtime: 18 … 35 minutes
Nominal flow rate: 2.5 L/min
Throughput: up to 20 kg/day
Scale‑up: 8 … 10x rCPC

pCPC

Industrial‑scale CPC with automated solvent preparation and recovery systems

Industrial‑scale CPC with automated solvent preparation and recovery systems
Combination of iCPC and solvent preparation, recovery and regeneration
Proprietary automated biphasic solvent system preparation platform, providing a flexible and continuous feed to iCPC instrument
Automate complete purification process and make products that meet all standards
Can be operated in a hazardous environment in compliance with existing regulatory requirements
Process flow and layout can be tailored to customer needs before installation

20,000 mL
Loading capacity: up to 1.2 kg
Usual runtime: 18 … 35 minutes
Nominal flow rate: 2.5 L/min
Throughput: up to 20 kg/day
Scale‑up: 8 … 10x rCPC
Optimized solvent system: preparation, recycling, recirculation

Customer support by RotaChrom Technologies and STOPROCESS Verfahrenstechnik

Our scope of services includes:

Feasibility and rentability studies
We make the checking the overall possibility of the separation using CPC technique and evaluation of the operating costs by the CPC separation

Rental equipment
For the customers in Europe, we offer a rental service of the CPC platforms – either as standalone modules to be combined with existing prep HPLC, or as complete turnkey solution.

Combination with other processing steps
We have considerable experience with various upstream and downstream processing techniques: chemical reactions, distillation, solid-liquid extraction, evaporation, crystallization etc. It helps our customers reach the maximum performance of the CPC units.

Installation
We provide correct installation at the customer’s facilities, considering environmental restrictions and occupational safety regulations, also trainings of the personnel.

Method development, scale‑up
At the customer’s facilities, we are available for the on‑site method development until the customer gets the desirable result. Online support and consultancy are available as well.

Supplement to the existing prep HPLC systems
Pilot‑scale CPC modules may be easily combined with the existing prep HPLC installations at the pilot labs, especially under control of Clarity software (Knauer, Agilent, ECOM etc.)

DQ/IQ/OQ/PV
We develop the full package of the validation documentation and make all required tests according to the cGMP rules.

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