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Engineering services

In cooperation with PROCESS Engineering International, we offer a broad range of services for many production industires that use chemical and/or physical processes:

 

Pre-engineering and feasibility studies

 

  • Screening of overall chemical reactions and production pathways
  • Alternatives identification
  • Identification and evaluation of licensed technologies
  • Block flow diagrams and major equipment identification
  • Preliminary capital costs estimates

 

Basic engineering design / FEED

 

  • Process design basis
  • Preliminary process flow diagrams (PFDs)
  • Mass and energy balances
  • Process modelling and process simulations
  • Major equipment list with conditions of service
  • Preliminary specifications of raw materials and utility requirements
  • Process risk analysis
  • Estimates of capital and operating costs

 

Detailed process engineering

 

  • Detailed specifications of raw materials, products and utilities
  • Requirements to plant capacity / productivity, analysis of regulatory requirements
  • Detailed mass and energy balances
  • Final process flow diagrams (PFDs)
  • Process descriptions
  • Utility balances and utility flow diagrams
  • Piping and Instrumentation Diagrams (P&IDs)
  • Process control descriptions
  • Process control diagrams
  • Lists of equipment and instruments
  • Process level specifications of equipment
  • Specifications of instruments
  • Material selection diagrams
  • Hydraulic design and calculations
  • Specifications of pipelines
  • Relief device sizing and flare system design
  • Equipment layout drawings
  • General arrangement drawings
  • 3D models of plants
  • Tie-in list
  • Development of process manuals and operating procedures
  • Product sampling / testing plan
  • Process risk analysis (PHA, HAZOP, etc.)

 

Operations support services

 

  • Process evaluations, modernizations, troubleshooting, debottlenecking
  • Scale-up, upgrade and performance increase of the production chain
  • Process modeling and optimization using software tools
  • Upgrade and modernization of heating / cooling systems
  • Control system startup / tuning / optimization
  • Assistance at commissioning and startup
  • Development of operating procedures and process documentation
  • Implementation of statistical process control

 

Process safety management

 

  • Process hazard analysis (PHA)
  • Resolving / engineering / implementing PHA recommendations
  • Layer of protection analysis (LOPA)
  • Safety integrity level (SIL) analysis
  • Hazard and operability studies (HAZOP)
  • Independent process safety audits
  • Design of safety systems (interlocks, detection, suppression, utility and containment)
  • Development of occupational safety programs
  • Flare and relief systems design and evaluations
  • Chemical compatibility analysis
  • Decommissioning studies

 

Environment protection services

 

  • Environmental risk management
  • Evaluation of operating procedures for EPA or national environmental standards compliance
  • Upgrade and modernization of exhaust air treatment systems
  • Upgrade and modernization of waste and water treatment systems
  • Analysis of recycling possibilities

Industries

Batch chemical production

Polymers and rubbers

Continuous chemical production

Food and beverages

Metals and minerals processing

Chemical processes in nuclear industry

Petrochemical industry

Water treatment

Oil and gas processing

Exhaust air/gas treatment

Alternative energy and fuels

Industrial solid waste treatment

Production of pharmaceuticals

Pilot plants and development labs

 

Process calculations and sizing of the equipment

 

We offer calculations and design of various processes and equipment for chemical, petrochemical, gas processing, pharma and some food industries:

 

Processes

Absorption

Filtration

Adsorption

Flocculation

Biosynthesis

Flotation

Burning

Fractioning

Catalytic cracking

Gas phase synthesis

Chemical synthesis

Heat exchange

Chromatography

Hydrogenation

Coking

Hydrotreatment

Crystallization

Ion exchange

Dissolution

Isomerization

Distillation

Liquid extraction

Drying

Polymerization

Electrolysis

Rectification

Evaporation

Scrubbing

Extraction

Sedimentation

Fermentation

Solid phase synthesis

 

Equipment

Chemical reactors

Plug flow reactors

Columns and towers

Catalytic reactors

Distillation units

Bio-reactors

Rectification units

Fermentation vessels

Absorption units

Mixing vessels and storage tanks

Extraction units

Heat exchangers

Phase separators

Heating units

Evaporators

Cooling systems

Crystallizers

Ovens and furnaces

Vacuum and pressure filters

Scrubbers

Centrifuges

Cyclones

Dryers

Pumps and compressors

Ion exchange units

Pipelines

Chromatography systems

Relief and safety valves

 

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